INDUSTRIAL BAKERY PRODUCTION SYSTEMS

Soft Bread & Bun Make-Up Lines

From dough dividing and rounding to intermediate proofing, sheeting, moulding, and panning—configured around your products, production requirements, and existing bakery operations.

PRODUCTION APPLICATIONS

Built for a Wide Range of Soft Bread Products

Flexible dough makeup solutions for industrial bakeries producing buns, rolls, and soft bread.

Soft Rolls

Soft Bread

Hamburger Buns

Sandwich Subs

DOUGH DIVIDING TECHNOLOGIES

Two Dividing Technologies. One Integrated Solution.

Choose the dividing approach that best suits your dough characteristics, product range, and production requirements.

Extrusion Divider Rounder

An extrusion-based dough dividing and rounding system designed for industrial bread and bun production. Dough is continuously fed through the dividing mechanism, portioned and transferred to the rounding system for further processing.

Suitable for integration into automated bakery makeup lines, with configurations adapted to dough characteristics and production requirements.

Drum-Less Volumetric Divider Rounder

The Ayash Drum-Less Divider Rounder combines volumetric dough dividing with an integrated rounding system, eliminating conventional rounding drums.

Its multi-lane configuration and rounding-pipe technology provide a compact solution for industrial bread and bun production. The dividing head can accommodate multiple portion sizes, offering flexibility for different bakery products.

PRODUCTION PROCESS

From Dough to the Pan

Six main operations form the basis of the industrial bread and bun make-up process. Individual stages can be adapted to the product and production requirements.

01

Dough Moving & Pumping

Transferring dough from the mixer to the dividing system using dough movers and pumps for a continuous production flow.

02

Dividing & Rounding

Extrusion or volumetric dividing, followed by rounding to prepare dough pieces for further processing.

03

Intermediate Proofing

Allowing divided dough pieces to rest under controlled conditions before subsequent forming operations.

04

Sheeting

Preparing dough pieces through sheeting to achieve the required thickness and forming characteristics.

05

Moulding

Forming dough pieces into their intended shape according to the bread or bun product requirements.

06

Panning

Automatically transferring and arranging formed dough pieces into bakery pans for downstream production.

SEE OUR EQUIPMENT IN ACTION

Industrial Bread & Bun Production Line

Production Rate

[Confirm actual pieces per hour]


Dough Piece Weight

[Confirm actual dough weight range in grams]


Equipment Configuration

Equipment featured in the production line, configured for the application.


Line Customization

Equipment selection, arrangement, and integration adapted to production requirements.

Production Rate

[Confirm actual pieces per hour]


Dough Piece Weight

[Confirm actual dough weight range in grams]


Equipment Configuration

Equipment featured in the production line, configured for the application.


Line Customization

Equipment selection, arrangement, and integration adapted to production requirements.

FROM OUR ARCHIVES

A Glimpse Into Our History

Decades of Experience in Industrial Bakery Equipment

A look back at one of Ayash Engineering’s earlier automated bread production lines, producing 10,500 pcs per hour.

Since 1994, we’ve been developing and manufacturing bakery machinery with a focus on mechanical simplicity, reliability, and efficient production.

While our equipment and technologies have continued to evolve, our engineering philosophy remains unchanged:

Precision & Reliability with Simplicity.

Contact Us

Tell us which stage of your production process you’re looking to improve. Share your products, dough portion weights, desired production capacity, and available floor space so we can better understand your requirements.

Whether you’re planning a new production line or upgrading existing equipment, our team is ready to discuss suitable machinery and configurations.